Shop Sample Projects 🛠️

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Here you will find a few examples of custom work produced through our Machine Shop and Mechanical Design Support services to support research and teaching at ECE.

Prop-Bot – Rover Prototype (2016)Rover PrototypeProject Description:

  • Fully in-house design and fabrication of an autonomous radio-signal exploration rover
  • Custom CAD-designed chassis and modular component mounts
  • Waterjet-cut frame and CNC-machined DIN-standard hardware for flexible payload integration
  • Precision assembly for rugged field performance and data reliability
  • Optimized for sensor adaptability in varying terrain conditions

Materials Used:

  • Aluminum
  • Stainless Steel
  • Nylon

Machining Techniques:

  • CNC Milling
  • Manual Turning
  • Waterjet Cutting
  • Powder-Coating

Client:
UBC Radio Sciences Lab

Flammability Test Enclosure (2021)Flammability Test EnclosureProject Description:

  • Precision-built rig for controlled textile combustion experiments
  • Constructed in compliance with ASTM D1230 standards for textile flammability testing
  • Allows for safe monitoring of temperature and combustion progress
  • Features adjustable airflow to simulate various fire scenarios
  • Integrated jigs for real-time data capture and analysis

Materials Used:

  • Fire-resistant Composites
  • Fire-proof Glass
  • Stainless Steel

Machining Techniques:

  • Waterjet Cutting
  • CNC Milling
  • Drilling
  • Metal Bending brake

 

Client:
Centre For Flexible Electronics and Textiles

Antenna Range Platform (2022)Antenna Range PlatformProject Description:

  • Modular stands enable flexible antenna positioning for diverse testing configurations.
  • High-precision fixtures ensure accurate alignment for consistent RF measurements.
  • Durable construction withstands prolonged outdoor environmental exposure.
  • Stable platforms rails minimize signal interference during antenna performance testing.
  • Lightweight tracks, yet robust facilitates easy setup and reconfiguration.

Materials Used:

  • High-strength Steel
  • Aluminum

Machining Techniques:

  • CNC Milling
  • Waterjet Cutting
  • Powder-Coating

 

Client:
UBC Radio Sciences Lab

Large Motor Test Bench (2024)
Motor Test Bench
Project Description:

  • Precision assembly and structural framework for high-torque motor testing and performance data logging
  • Custom mounting points and bracing for sensor integration and vibration isolation
  • Engineered for repeatability, thermal stability, and mechanical stress resistance
  • Modular layout enabling flexible test configurations and iterative design
  • Built for high-load endurance under continuous testing conditions

Materials Used:

  • Heavy-duty Steel
  • Reinforced Composites

Machining Techniques:

  • CNC Milling
  • Welding
  • Powder – Coating

 

Client:
Dr. Juri Jatskevich for UBC ECE Motors Lab

Quantum Gantry (2025)Quantum Gantry
Project Description:

  • Structural gantry fabricated to support precise optical alignment in quantum research
  • Designed using modular aluminum framing for rapid assembly and reconfiguration
  • Precision-cut sheet panels that host pulleys allow for alignment and adjustability
  • Rigid frame minimizes mechanical drift and supports sub-millimeter adjustment tolerances
  • Compatible with vibration isolation systems for ultra-sensitive experiments

Materials Used:

  • Lightweight Aluminum T-slot extrusions (8020)
  • Precision-cut Acrylic

Machining Techniques:

  • CNC Milling
  • Band Saw Cutting

 

Client:
Quantum Science and Technology Laboratory

Custom Mounts (Ongoing) Monitor Mounts
Project Description:

  • Tailored brackets for adjustable screen setups/arms/monitors in shared research spaces
  • Structural frame system fabricated to support equipment in shared research environments
  • Designed to allow for repositioning of monitors, arms, and accessories
  • Powder-coated finish offers protection in high-use academic and lab settings
  • Compatible with wall-mount, desk-mount, or free-standing configurations depending on space needs

Materials Used:

  • Durable Steel
  • Adjustable Plastic Components

Machining Techniques:

  • Sheet Metal Cutting (Laser or Plasma)
  • Welding (MIG/TIG)
  • Powder Coating
  • Drilling and Tapping

 

Client:
Internal – Several

IC Lead Cutter

IC Lead Cutter
Project Description:

  • Custom jig for trimming leads on integrated circuits before soldering

Materials Used:

  • Hardened Steel

Machining Techniques:

  • CNC Milling
  • Precision Jig Assembly

Wooden Test Fixtures (Ongoing)Wooden Test Fixtures
Project Description:

  • Fabricated wooden structures used in electrical prototyping and component testing
  • Designed to provide a stable, low-cost platform for iterative development and validation
  • Fixtures allow for modular component mounting and repeatable setup conditions
  • Optimized for rapid fabrication using available in-house equipment
  • Surface treatments minimize wear during extended use in lab environments

Materials Used:

  • High-quality Plywood
  • Hardwood
  • Others Wood composites

Machining Techniques:

  • CNC Routing
  • Traditional Woodworking

Client:
Internal – Several